PERFORMANCE EVALUATION OF MAINTENANCE IN A MANUFACTURING INDUSTRY
Abstract
The performance evaluation of maintenance practices in a manufacturing industry (Nigerian bottling company Benin Plant) was carried out. This was a retrospective study on the performance evaluation of maintenance in a manufacturing industry. Records on maintenance of filler machine was collected for a period of five years from 2017-2021 using a questionnaire. This questionnaire was designed to capture the cumulative end of the year production and maintenance parameters/data for the industry which includes; year of manufacture of equipment, year of installation, types of maintenance done on the machine, total hours of failure for the year, year product target, year actual volume of product produced and the quantity of defective product etc. The machine was obtained and installed in 2008, the world class OEE (Overall Equipment Effectiveness) mathematical model was used to evaluate the maintenance performance. The availability rate ranged from 93.0% - 96.9%, Performance rate ranged from 66.2% - 129.3% while the quality rate was 99.9% for all the years. The approaches used for the maintenance of the filler machine in this manufacturing company were preventive and usage-based approaches. The availability rate, performance rate and quality rate where high however performance rate was lower in the year 2020
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Evaluation, Maintenance, Manufacturing Industry, PerformanceDownloads
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